MAKE IN INDIA ROHS COMPLIANT PROCESSES 30+ ELECTRONIC PRODUCT TYPES 15 MANUFACTURING LINES 4,000+ TRAINED WORKFORCE MAKE IN INDIA ROHS COMPLIANT PROCESSES 30+ ELECTRONIC PRODUCT TYPES 15 MANUFACTURING LINES 4,000+ TRAINED WORKFORCE
Consumer Electronics / Product Programme

TWS Headphones

True-wireless audio platforms integrating miniature acoustics, Bluetooth electronics, batteries, charging cases and calibrated pairing.

Product Overview

Product architecture configured around the user and market.

TWS programmes combine compact audio drivers, wireless SoC, microphones, antenna, touch or button control, miniature batteries and charging-case electronics. PCT supports precision PCBA, acoustic and mechanical assembly, firmware loading, left-right pairing and complete audio and charging verification.

Personal wireless audioMobile accessoriesVoice and conferencingLifestyle electronics ranges
Manufacturing Architecture

Four connected gates from product definition to release.

The route adapts to electronics, mechanics, firmware, material risk, production volume and target market while remaining controlled through one programme.

01 / 04

Acoustic, wireless and charging architecture

Requirement, application, product architecture and controlled bill of material are aligned before release.

02 / 04

Miniature earbud and case PCBA assembly

PCB assemblies, electronic modules and critical sub-assemblies move through documented production controls.

03 / 04

Driver, battery, housing and contact integration

Electrical, acoustic, mechanical, firmware and identity elements are integrated through configured work instructions.

04 / 04

Pairing, audio, charging and final release

Product-specific performance, safety, quality evidence, traceability and final pack-out complete the programme.

Configurable Programme

Electronics, mechanics, firmware and identity adapt together.

Available choices are established during programme definition and validated against engineering, sourcing, compliance, manufacturing, verification and commercial requirements.

  • 01Earbud form factor and acoustic architecture
  • 02Bluetooth, microphone and control programme
  • 03Battery and charging-case capacity
  • 04Firmware, pairing and identity configuration
  • 05Surface finish, accessories and retail packaging
TWS Headphones configurable product architecture
Verification Strategy

Evidence follows the complete product architecture.

Inspection and test coverage is finalised during programme development. Fixtures, profiles, limits, records and release criteria are controlled for the approved product configuration.

CONTROLLED PRODUCT TEST ROUTE
01 / QA

Left-right pairing and wireless performance

Limits, sampling, fixtures and traceability are configured to the approved programme and customer requirement.

02 / QA

Audio, microphone and acoustic consistency

Limits, sampling, fixtures and traceability are configured to the approved programme and customer requirement.

03 / QA

Battery, charging and contact verification

Limits, sampling, fixtures and traceability are configured to the approved programme and customer requirement.

04 / QA

Control, fit, enclosure and endurance checks

Limits, sampling, fixtures and traceability are configured to the approved programme and customer requirement.

ENQUIRY / TWS-HEADPHONES

Bring your tws headphones requirement to PCT.

Share the product architecture, target market, expected volume and launch window. Our team can prepare the right engineering and manufacturing conversation.